Precision Alignment for Reliable Rail Operations

When machinery alignment is off, the ripple effect can cripple industrial operations. Components under stress work much harder, which causes them to fail sooner. For locomotives like the one we’re mentioning in this blog, perfect alignment is an operating necessity. Misalignment introduces vibration, accelerates wear, and compromises efficiency. Reliability engineers know that ignoring these issues is a fast track to unplanned downtime and ballooning costs. Precision alignment is what keeps power transfer smooth, performance stable, and maintenance schedules predictable. 

At Advanced Mechanical Enterprises, we had the opportunity to put our alignment experience to work on a locomotive used by Herzog Transit in Florida. Following propulsion generator and engine maintenance, our team conducted a three-step laser alignment to dial in the connection between the MTU 20V4000 engine and the 2700 kW Kato generator. From initial dry setup to a final hot alignment under operating conditions, every phase was measured and verified. Adjustments included fine-tuning the engine mounts, setting precise axial control distances, and aligning the Geislinger coupling. The results: Alignment within spec across all conditions, setting the stage for optimal performance and reduced strain on mechanical components. 

This level of accuracy is why we trust the ROTALIGN Touch by PRUFTECHNIK. Designed for situations where avoiding failure is a must, this system pairs single-laser technology with high-resolution detectors to deliver alignment that’s as precise as it gets. Its ability to perform simultaneous vertical and horizontal measurements ensures time isn’t wasted. Add a rugged touch-screen computer, Bluetooth connectivity, and intuitive software to the mix, and you’ve got a tool engineered for peak performance in demanding environments. 

As the go-to representatives for ROTALIGN Touch in Florida, Georgia, North Carolina, and South Carolina, we’re here to support those who refuse to compromise on reliability. Whether you're keeping a locomotive rolling or managing complex machinery, precision alignment starts here. Reach out today to see what the ROTALIGN Touch can do for you.